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Taicang Jukairui Fasteners Co., Ltd
Address:215400,1098 Yinxi South Road, Taicang City, Suzhou City, Jiangsu Province, China.
Contacts:Lucas Liu
Tel:8615300686668
Website:www.tcjkr.com
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Why Do Extra-Long Screws Have Parting Lines? Differences Between Forging Machine

Release time:2020-01-16 18:44 Browse:

1. Why Do Extra-Long Screws Have Parting Lines?

The parting line on extra-long screws is a normal result of the molding process, caused by the junction between the upper and lower dies of the mold during high-pressure forming. This line typically runs along the screw shaft or the edge of the head.

  • For extra-long screws (over 150mm) or with thin shafts, segmented forging or long-stroke molds are used. This leads to a more visible parting line.

  • Insufficient die precision or poor lubrication can make the parting line more obvious.

  • While the parting line does not affect mechanical performance, it can be polished, ground, or shot-blasted for applications with higher appearance requirements.


2. Forging Machines vs. Cold Heading Machines

FeatureForging Machine (Die Forging)Cold Heading Machine (Multi-Station)
PrincipleMold closes and pressure forces metal into shapeCold forming using multiple stations and punches
Best forExtra-long or complex-head screwsStandard-length, high-volume fasteners
AdvantagesCan form complex heads and long shaftsHigh efficiency, high precision, good surface finish
LimitationsSlightly higher cost, slower outputHigher material and tooling requirements
Forming PrecisionLower, with visible parting linesHigher, with smooth surfaces


3. Summary

  • Parting lines are normal in the production of custom or ultra-long screws.

  • Use cold heading machines for high-volume standard screws.

  • Use forging machines for customized, extra-long or complex-head screws.

  • For customers with higher appearance expectations, secondary finishing is recommended.


Taicang Jukairui Fasteners Co., Ltd
Address:215400,1098 Yinxi South Road, Taicang City, Suzhou City, Jiangsu Province, China.
Contacts:Lucas Liu
Tel:8615300686668
Website:www.tcjkr.com

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