Release time：2020-01-16 18:44 Browse：
Here’s a detailed point-by-point description with technical specifications, manufacturing capabilities, and industry applications:
### 1. **Comprehensive Product Portfolio**
- **Extended Hexagon Socket Bolts**:
- **Design**: Feature a hexagonal internal drive (ISO 4762/Allen bolt style) for high torque transmission, ideal for tight spaces.
- **Length Range**: Standard lengths from 50–300mm; custom extensions up to 1,000mm for ultra-deep installations (e.g., marine hulls, industrial boilers).
- **Head Types**: Flat head, countersunk head, or button head options for flush mounting.
- **High-Strength Screws (8.8 Grade)**:
- **Material**: Medium-carbon steel (C45/1045) quenched and tempered to achieve:
- Tensile strength: 800–1,000 MPa
- Yield strength: 640–800 MPa
- **Surface Treatments**:
- Zinc plating (8–18μm): 500+ hours salt spray resistance (ASTM B117).
- Black oxide, Dacromet, or PTFE coatings available for extreme environments.
- **Full vs. Half-Threaded Screws**:
- **Full-Threaded**: Threads along entire shank (ISO 4762) for maximum engagement in thin plates or through-hole applications.
- **Half-Threaded**: Unthreaded grip length (ISO 8765) reduces stress concentration in shear-loaded joints (e.g., beam connections).
### 2. **Precision Manufacturing Capabilities**
- **Production Standards**:
- Compliant with ISO 9001:2015, ISO 4762 (socket head cap screws), and ISO 898-1 (metric fastener mechanical properties).
- Thread accuracy: 6g tolerance (external) and 6H for nuts, verified via Go/No-Go gauging.
- **Machining Techniques**:
- Cold heading for high-volume standard parts (cost-effective, high precision).
- Hot forging for large-diameter bolts (M24–M48) requiring enhanced ductility.
- CNC threading for custom pitches (e.g., inch threads, metric fine threads).
- **Quality Control**:
- 100% dimensional inspection (thread pitch, head size, length) via optical comparators.
- Destructive testing: Tensile tests, hardness tests (Rockwell C scale), and torque testing.
- Non-destructive testing: Magnetic particle inspection for surface defects.
### 3. **Customization & Wholesale Solutions**
- **OEM/ODM Services**:
- Branded packaging (custom logos, labels) for distributors.
- Specialized designs: Non-standard thread lengths, shoulder bolts, or anti-corrosion coatings (e.g., marine-grade zinc-nickel plating).
- **Bulk Order Flexibility**:
- **Stock Sizes**: M3–M36 in metric, 1/4"–1-1/2" in inch, available for immediate shipment.
- **Lead Times**:
- Standard orders (≤5,000 pieces): 3–7 days.
- Custom orders (non-standard lengths/coatings): 3–6 weeks, depending on complexity.
- **Pricing Structure**:
- Tiered discounts for orders ≥1,000 pieces (e.g., 10% off for 10,000+ pieces).
- No minimum order quantity (MOQ) for standard products; MOQ applies to custom designs (typically 500–1,000 pieces).
### 4. **Industry Applications**
- **Heavy Industrial**:
- Mining equipment: Conveyor systems, crushing machinery, and drill rigs.
- Energy sector: Wind turbine towers, solar panel mounts, and power plant infrastructure.
- **Construction & Infrastructure**:
- Structural steel projects: Bridges, high-rise buildings, and stadiums (compliant with EN 14399 structural bolt standards).
- Precast concrete: Anchoring systems and joint reinforcements.
- **Transportation & Automotive**:
- Commercial vehicles: Truck chassis, trailer hitches, and agricultural machinery.
- Railway: Locomotive components and rail fastening systems.
- **Aerospace & Defense (Specialized)**:
- Aircraft ground support equipment and military-grade machinery (with additional NADCAP/AS9100 certifications on request).
### 5. **Technical Support & Compliance**
- **Engineering Resources**:
- Free CAD drawings (STEP/IGES files) for all standard and custom products.
- Joint load calculation tools to optimize bolt selection for shear, tension, or combined loads.
- **Certifications**:
- RoHS/REACH compliant for EU markets.
- CE marking for structural fasteners (EN 14399-3/4).
- ASTM A325/A490 equivalency for North American projects.
- **After-Sales Service**:
- 12-month warranty against manufacturing defects.
- Dedicated account managers for large clients, providing inventory management and just-in-time (JIT) delivery solutions.
### 6. **Sustainability & Environmental Practices**
- **Material Recycling**: 100% recyclable steel cores; zinc plating processes use low-VOC solutions.
- **Energy Efficiency**: Solar-powered manufacturing facilities for reduced carbon footprint.
- **Waste Reduction**: Scrap metal reclamation and minimal packaging waste (reusable plastic trays for bulk orders).
### 7. **Global Logistics & Distribution**
- **Shipping Options**:
- Sea freight: Cost-effective for large volumes (20–40 days to major ports).
- Air freight: Expedited delivery (3–5 days) for urgent orders.
- Land transport: Regional distribution via trucking networks (Europe, North America, Southeast Asia).
- **Packaging Standards**:
- Palletized shipments with moisture-resistant wrapping and edge protectors.
- Customized export packaging (e.g., fumigated wooden crates for overseas orders).
